Machining Capabilities for Aluminum Extrusions & Sheet

Precision Aluminum Machining, Cutting, Bending, and Fabrication — Delivered with Speed, Accuracy, and Scale


At EMS, our machining capabilities are designed to support customers who need more than just aluminum supply. From precision components to large-format processing, we provide value-added services that simplify your supply chain, reduce lead times, and ensure consistent, high-quality results.

This is part of what defines the EMS Advantage: combining inventory depth, national reach, and advanced machining capabilities to help our customers move faster and operate more efficiently.


What Are EMS Machining Capabilities?

EMS machining capabilities include CNC routing, milling, turning, precision cutting, bending, welding, punching, and finishing services for aluminum extrusions and aluminum sheet. We support part sizes ranging from small precision components (~1”) to large-format sheets (up to 5’ x 12’) and extrusions up to 40 feet in length.


Precision CNC Machining


Our CNC machining capabilities allow us to produce highly accurate components for a wide range of industries including construction, marine, transportation, and industrial manufacturing.


Capabilities include:


  • CNC routing, milling, drilling, and tapping
  • Multi-axis machining for complex geometries
  • High-speed processing for aluminum sheet and plate
  • Secondary machining on extrusions

Size Range:


  • Small parts: ~1” components
  • Large parts: Up to 5’ x 12’ aluminum sheets
  • Extrusions: Up to 40 ft lengths

Cut-to-Length & Precision Sawing

We provide high-volume, tight-tolerance cutting services designed to support production efficiency and reduce downstream labor.


Capabilities include:


  • Precision cut-to-length services
  • Miter and angle cutting
  • High-volume production runs

Size Range:


  • Cut lengths: From 1” to full 24 ft extrusions
  • Profile sizes: Up to 12” wide sections

Aluminum Bending & Forming

Our bending capabilities allow us to form aluminum extrusions and tubing into precise shapes for a variety of applications.


Capabilities include:


  • Tube bending
  • Roll forming and radius bending
  • Structural and architectural profile forming

Size Range:


  • Tube diameters: ~0.5” to 6” OD
  • Extrusion profiles: Up to 8”–10”
  • Lengths: Up to 20+ ft

CNC Turning & Lathe Work

We produce high-quality turned parts for applications requiring exact dimensions and smooth finishes.


Capabilities include:


  • Turning, facing, threading, and boring
  • High-volume production or custom runs
  • Tight tolerance machining

Size Range:

  • Diameters: ~0.25” to 18”
  • Lengths: Up to 60”

Aluminum Welding & Fabrication

Our welding and fabrication services allow us to deliver fully assembled solutions, reducing the need for additional vendors.


Capabilities include:


  • MIG welding for aluminum
  • Structural and frame fabrication
  • Multi-component assembly

Size Range:


  • Small components to large, fabricated structures
  • Assemblies up to 20+ ft

Punching & Forming

We provide punching and forming services for aluminum sheet and light structural components.


Capabilities include:


  • Hole punching
  • Stamping and forming
  • Bracket and hinge production

Size Range:


  • Material thickness: Up to ¼” aluminum
  • Part sizes: Up to 24” wide

Finishing & Surface Preparation

Our finishing capabilities ensure your parts arrive ready for installation or further processing.


Capabilities include:


  • Deburring and edge finishing
  • Polishing and surface conditioning
  • Preparation for anodizing or painting

Size Range:


  • Small parts (tumbling) to large panels 36”+ wide

Built for Scale. Designed for Flexibility.

EMS supports both high-volume production and custom fabrication projects, allowing customers to consolidate vendors and simplify operations.


We help you:


  • Reduce lead times
  • Minimize handling and rework
  • Improve consistency and quality
  • Streamline your supply chain


The EMS Advantage in Machining

Our machining capabilities are backed by:


  • Nationwide footprint near demand
  • Deep aluminum inventory across multiple markets
  • Integrated logistics and delivery network
  • Value-added services aligned with real-world applications


This allows us to deliver not just machined parts—but complete aluminum solutions with speed, reliability, and confidence.


Have a Project in Mind?

Whether you need precision-machined components or large-scale fabrication, our team is ready to help.


Request a Quote | Talk to a Specialist 



Real-World Applications

  • A sign company reduces lead times with pre-machined components
  • A marine fabricator improves durability with finished aluminum parts
  • A contractor simplifies installs with precision-cut materials

Machining vs. Fabrication

Machining focuses on cutting and shaping aluminum components, while fabrication involves assembling those components into finished products. EMS provides both as part of a complete solution.


FAQ

What industries use aluminum machining?

Construction, marine, signage, transportation, and manufacturing.


Can EMS handle high-volume machining?

Yes, EMS supports both small and large production runs.


Does EMS offer finishing services?

Yes, including powder coating, polishing, and protective applications.